LOW MODULUS FAST SET EPOXY GEL
Strong Semi-Flexible Epoxy Gel Adhesive
Epoxy Gel for Shallow Repairs on Vertical or Horizontal Surfaces
Epoxy.com Product #2005
Product #2005 Low Modulus Fast Set Epoxy Gel is a two component 100% solids epoxy gel designed for shallow
repair on either vertical or horizontal surfaces. This product is easy to mix
and use and has the consistency of Vaseline petroleum jelly. Additionally, the
product, because it is a 100% solids product, can be applied thicker on
horizontal surfaces when required. This is a make to order
Product #2005 Low Modulus Fast Set Epoxy Gel is
recommended for repairing cracks and defects in concrete, masonry, and
non-pressure treated wood. The fast set time makes this product
an ideal quick repair gel.
Optional: This product can be overcoated with many
suitable epoxy and urethane products.
- Color stability may be
affected by environmental conditions such as high humidity, temperatures,
chemical exposure or exposure to certain types of lighting such as sodium vapor
- Colors or clarity may vary from batch to batch.
- This product is not UV
color stable and may discolor when exposed to UV light sources.
temperature must be 5°F above dew point.
- This product has a very short pot
life. Therefore, mix only an amount that can be used in a short period of time.
- Do not topcoat over this product until it has sufficiently hardened.
- All new
concrete must be cured for at least 30 days prior to application.
- Physical properties are typical values and
MIXING AND APPLICATION
Product #2005 Low Modulus Fast Set Epoxy Gel at normal room temperature before using. Continuous storage should be
between 60 and 90�F. Low temperatures or temperature fluctuations may cause
All dirt, foreign contaminants, oil,
and laitance must be removed to assure a trouble free bond to the substrate. A
test should be made to determine that the concrete is dry; this can be done by
placing a 12"x12" plastic sheet then taping down the edges. If after 24 hours, the
substrate is still dry below the plastic sheet, then the substrate is dry enough
to start repair work. This product is intended for hairline cracks and other
fractures up to 1/8 inch in width. Remove all unsound concrete from within the
crack to be repaired and thoroughly vacuum all debris and dust from within the
crack opening. See Epoxy Surface Preparation
Procedures for more details.
Product #2005 Low Modulus Fast Set Epoxy Gel has a mix ratio of 1 part A to 1
part B by volume. To mix, simply measure out equal volumes of the material and
mix them together thoroughly with slow speed mixing equipment such as a jiffy
mixer until the material is thoroughly mixed and streak free. Mix only an amount
of material that can be used in a short period of time. A two gallon volume of
material will have a usable pot life of about 7-10 minutes. Smaller volumes will
be easier to work with as well as adding more time to the usable pot life.
Improper or insufficient mixing may result in product failure.
priming is necessary.
The mixed Product #2005 Low Modulus Fast Set Epoxy Gel can be applied
by marginal trowel, putty knife, or any other suitable equipment.
When placing a topcoat over a repaired crack, allow the Product #2005
Low Modulus Fast Set Epoxy Gel to
cure before installing the coating. If excessive amounts are spread well beyond
the crack repair or in areas where surface repairs have been implemented, it is
best to check the cured areas for any possible amine blush (a whitish, greasy
film or deglossing) prior to coating over this material. If a blush is present,
it must be removed prior to topcoating or recoating. A standard type detergent
cleaner can be used to remove any blush. Many epoxy coatings and urethanes are
compatible for use over this product as well as multiple coats of this product.
Caution! Some cleaners may affect the
color of the fast gel installed. Test each cleaner in a small area, utilizing
your cleaning technique. If no ill effects are noted, you can continue to clean
with the product and process tested.
Restrict the use of the
floor to light traffic and non-harsh chemicals until the Product #2005
Low Modulus Fast Set Epoxy Gel is fully cured
(see technical data under full cure). It is best to let the floor remain dry for
the full cure cycle.
|SOLIDS BY WEIGHT:
|SOLIDS BY VOLUME:
|VOLATILE ORGANIC CONTENT:
||Zero pounds per gallon
||Amber clear- semi-transparent
|RECOMMENDED FILM THICKNESS:
||1/8" cracks or thin build repairs
|COVERAGE PER GALLON:
||1,228 lineal feet @ 1/8"x 1/8"
||1A:1B by volume
9A:8B by Weight
||2 gallon kit (17.0 lb approximately )
10 gallon kits (85.0 lb approximately)
| INFORMATION SHELF LIFE:
||1 year in unopened container
||8,590 psi @ ASTM D790
| COMPRESSIVE STRENGTH:
|| 6,110 psi @ ASTM D695- 1/2" x 1/2" bars
||4,980 psi @ ASTM D638
||Shore D= 35
|GARDNER VARIABLE IMPACTOR:
||50 inch pounds direct passed
||360 psi @ elcometer (concrete failure, no delamination)
||Taber abraser CS-17 calibrase wheel with 1000 gram total
load and 500 cycles = 52 mg loss
|HEAT DEFLECTION TEMP.:
||47 degrees C (116.5 degrees F)
||Mixed= 3,000,000 cps (typical)
||Part A "not regulated"
Part B "CORROSIVE LIQUID N.O.S., 8, UN1760, PGIII"
Cure Schedule at 70°F
|Pot Life 2 gallon volume
|Tack Free (dry to touch)
|Recoat or Topcoat
|Light Foot Traffic
||11-13 hours full cure
||50-90 degrees F. with relative humidity
below 85% for best results.
|10% sodium hydroxide
|50% sodium hydroxide
|10% sulfuric acid
|70% sulfuric acid
|10% HC1 (aq)
|5% acetic acid
A - not recommended
B - 2 hour term splash spill
C - 8 hour term splash spill
D - 72 hour immersion
E - long term immersion.
NOTE: extensive chemical resistance information is available
through Epoxy.com Technical Support.
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ON OUR LIABILITY We warrant that our products are manufactured to strict quality
assurance specifications and that the information supplied by us is accurate to
the best of our knowledge. Such information supplied about our products is not a
representation or a warranty. It is supplied on the condition that you shall
make your own tests to determine the suitability of our product for your
particular purpose. Any use or application other than recommended herein is the
sole responsibility of the user. Listed physical properties are typical and
should not be construed as specifications. NO WARRANTY IS MADE, EXPRESSED OR
IMPLIED, REGARDING SUCH OTHER INFORMATION, THE DATA ON WHICH IT IS BASED, OR THE
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may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE MATERIAL SAFETY DATA
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Proper mixing and installation is critical to the optimal success of all product.
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For more information please contact:
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Hundreds of Systems,
Since 1980 - 35 years
Florida & Vermont
Customer and Technical Support Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific
Closed 12 Noon-1PM Eastern Time for Lunch
321-206-1833 Customer Service - Ordering and Order Status
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352-489-1666 Accounting and Administration
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