Novolac Epoxy Crack Filler
Highly Chemically Resistant Gel
Epoxy Novolac Gel for Shallow Repairs on Vertical
and Horizontal Surfaces
Epoxy.com Product #655
Epoxy Novolac Crack Filler Description
Epoxy Novolac Chemical Resistant Crack Filler Product #655 is a two component 100% solids
Epoxy Novolac crack filler
(gel) designed for shallow repairs on either vertical or horizontal surfaces.
Because Epoxy Novolac Chemical Resistant Crack Filler Product #655 is a 100% solids formulation, it can be
applied thicker on horizontal surfaces when required.
RECOMMENDED FOR
Epoxy Novolac Chemical Resistant Crack Filler Product #655
is recommended for repairing cracks and defects in concrete or
masonry where a high chemical exposure is possible.
PRIMER
None
necessary
TOPCOAT
Optional. This product can be over-coated with many suitable
epoxy and urethane products.
LIMITATIONS
- Color stability may be affected by
environmental conditions such as high humidity, chemical exposure or exposure to
certain types of lighting such as sodium vapor lights or UV light sources.
- Colors may vary from batch to batch.
- This product is not UV color stable.
- Substrate temperature must be 5°F above dew point.
- All new concrete must be
cured for at least 30 days prior to application.
- Allow the Novolac Epoxy Crack Filler
to become tack free prior to topcoating. See application
instructions.
- Physical properties are typical values and not specifications.
MIXING AND
APPLICATION INSTRUCTIONS
Epoxy Novolac Chemical Resistant Crack Filler Product #655
PRODUCT STORAGE
Store
Epoxy Novolac Chemical Resistant Crack Filler Product #655 at normal room temperature before using. Continuous storage should be
between 60 and 90°F. Low temperatures or temperature fluctuations may cause
crystallization.
SURFACE PREPARATION
All dirt, foreign contaminants, oil and
laitance must be removed to assure a trouble free bond to the substrate. A test
should be made to determine that the concrete is dry; this can be done by
placing a 4' x 4' plastic sheet on the substrate and taping down the edges. If
after 24 hours, the substrate is still dry below the plastic sheet, then the
substrate is dry enough to start repair work. This product is intended for
hairline cracks and other fractures up to an 1/8 inch in width. Remove all
unsound concrete from within the crack to be repaired and thoroughly vacuum all
debris and dust from within the crack opening.
PRODUCT MIXING
This product
has a mix ratio of 4 part A to 1 part B by volume. To mix, simply measure out
two parts by volume for part A with one part by volume for part B. Mix the two
components together thoroughly with slow speed mixing equipment such as a jiffy
mixer, putty knife or spatula until the material is thoroughly mixed and uniform
in color. Mix only an amount of material that can be used in the allotted pot
life period. Insufficient mixing or improper mixing may result in product
failure.
PRIMING
No priming is necessary.
PRODUCT APPLICATION
The mixed material can be applied by marginal trowel, putty knife or any
other suitable equipment. Make sure that all unsound concrete is removed
prior to repairing the area.
RECOAT OR TOPCOATING
Allow the Epoxy Novolac Chemical Resistant Crack Filler Product #655 to cure (tack free) prior
to coating over the applied material. If excessive amounts are spread well
beyond the crack repair or in areas where surface repairs have been implemented,
it is best to check the cured areas for any possible amine blush (a whitish,
greasy film or deglossing) prior to coating over this material. If a blush is
present, it can be removed by any standard type detergent cleaner prior to
topcoating or recoating. Many epoxy coatings and urethanes are compatible for
use over this product as well as multiple coats of this product.
CLEANUP
Use Xylene.
FLOOR CLEANING
Caution! Some cleaners may affect the color of the
fast set gel installed. Test each cleaner in a small area, utilizing your
cleaning technique. If no ill effects are noted, you can continue to clean with
the product and process tested.
RESTRICTIONS
Restrict the use of the area to
light traffic and non-harsh chemicals until the coating is fully cured (see
technical data under full cure). It is best to let the floor remain dry for the
full cure cycle.
Properties |
| SOLIDS BY WEIGHT: |
100% |
| SOLIDS BY VOLUME: |
100% |
|
VOLATILE ORGANIC CONTENT:
|
Zero pounds per gallon |
| COLOR: |
Gray (when mixed) |
| RECOMMENDED THICKNESS: |
1/8" cracks or thin build repairs |
|
COVERAGE PER GALLON:
|
0.20 cubic feet or
1,842 lineal feet @ 1/8" x 1/8" for the
1 1/2 gallon kit. |
| MIX RATIO: |
4 part A to 1 part B by volume
|
| PACKAGING |
1.25 gallon and 2.5 gallon Units |
|
SHELF LIFE:
|
1 year in unopened containers |
| HEAT DEFLECTION TEMP.: |
52 degrees C (125.6 degrees F) |
| FLEXURAL STRENGTH: |
8,200 psi @ ASTM D790 |
|
COMPRESSIVE STRENGTH:
|
10,100 psi @ ASTM D695 |
| TENSILE STRENGTH: |
6,150 psi @ ASTM D638 |
| ULTIMATE ELONGATION: |
2.3% |
| GARDNER VARIABLE IMPACTOR: |
50 inch pounds direct - passed |
|
ABRASION RESISTANCE:
|
Taber abraser CS-17 calibrase wheel with 1000 gram total
load and 500 cycles= 34 mg loss |
| ADHESION: |
430 psi @ elcometer (concrete failure, no delamination) |
|
HARDNESS:
|
Shore D= 70 |
| VISCOSITY Mixed: |
1,372,800 cps (typical) |
| DOT CLASSIFICATIONS: |
Part A "not regulated" Part B "CORROSIVE LIQUID N.O.S, 8,
UN1760, PGIII" |
CURE SCHEDULE:
|
| (70°) Pot life (1 1/2 gallon volume) |
1-2 hours |
| Tack free (dry to touch) |
8-12 hours |
| Recoat or topcoat |
8-12 hours |
| Light foot traffic |
12-18 hours |
|
Full cure (heavy traffic)
|
2-7 days |
| Application Temperature: |
60° -90° F |
CHEMICAL RESISTANCE
Epoxy Novolac Chemical
Resistant Crack Filler Product #655: |
| CHEMICAL RESISTANCE |
REAGENT RATING |
| butanol |
D |
| xylene |
D |
| 1,1,1trichloroethane |
C |
| MEK |
A |
| ethyl alcohol |
C |
| skydrol |
C |
| 10% sodium hydroxide |
D |
| 50% sodium hydroxide |
D |
| 10% sulfuric acid |
D |
| 70% sulfuric acid |
B |
| 10% HC1 (aq) |
D |
| 5% acetic acid | D |
| Rating key: A - not recommended,
B - 2 hour term splash spill, C - 8 hour term splash spill, D - 72 hour
immersion, E - long term immersion. NOTE: extensive chemical resistance
information is available through your sales representative. |
NOTICE TO BUYER: DISCLAIMER OF WARRANTIES AND LIMITATIONS ON
OUR LIABILITY We warrant that our products are manufactured to strict quality
assurance specifications and that the information supplied by us is accurate to
the best of our knowledge. Such information supplied about our products is not a
representation or a warranty. It is supplied on the condition that you shall
make your own tests to determine the suitability of our product for your
particular purpose. Any use or application other than recommended herein is the
sole responsibility of the user. Listed physical properties are typical and
should not be construed as specifications.
NO WARRANTY IS MADE, EXPRESSED OR
IMPLIED, REGARDING SUCH OTHER INFORMATION, THE DATA ON WHICH IT IS BASED, OR THE
RESULTS YOU WILL OBTAIN FROM ITS USE. N0 WARRANTY IS MADE, EXPRESSED OR IMPLIED,
THAT OUR PRODUCT SHALL BE MERCHANTABLE OR THAT OUR PRODUCT SHALL BE FIT FOR ANY
PARTICULAR PURPOSE. NO WARRANTY IS MADE THAT THE USE OF SUCH INFORMATION OR OUR
PRODUCT WILL NOT INFRINGE UPON ANY PATENT.
We shall have no liability for
incidental or consequential damages, direct or indirect. Our liability is
limited to the net selling price of our product or the replacement of our
product, at our option. Acceptance of delivery of our product means that you
have accepted the terms of this warranty whether or not purchase orders or other
documents state terms that vary from this warranty. No representative is
authorized to make any representation or warranty or assume any other liability
on our behalf with any sale of our products. Our products contain chemicals that
may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE MATERIAL SAFETY DATA
SHEET AND FOLLOW ALL PRECAUTIONS TO PREVENT BODILY HARM.
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Proper mixing and installation is critical to the optimal success of all products.
See
Installation Tips,
Techdata, &
MSDS for more details on our products.
Be sure to contact us with any questions and/or concerns that you have.
For more information please contact:
Epoxy.com
A Division of Epoxy Systems, Inc
A Vermont Corporation
USA
We have products that have passed the test of time as well as the best new Systems available today.
Since 1980 - 40 years of the highest quality products
Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time)
Closed for lunch from 12Noon to 1PM
321-206-1833 Customer Service - Ordering and Order Status
Katey Lambert-Fontaine, VP - Chief Operations Officer
sales@epoxy.com
Technical Support
352-533-2167 Norm Lambert, President - Technical Support Director
info@epoxy.com
352-489-1666 Accounting and Administration
Debby Lambert, CEO, and CFO
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division of Epoxy Systems, Inc. -
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